Hitachi Excavator ZX70-5G ZX70LC-5G Parts Workshop Technical Manual
Size: 141.48 MBFormat: PDF
Language: English, Japanese
Brand: Hitachi
Type of Machine: Excavator
Type of Manual: Workshop Manual, Operation Manual, Technical Manual, Parts Catalog, Electric and Hydraulic Diagrams
Model: Hitachi ZX70-5G ZX70LC-5G Excavator
List of Files:
ZX70-5G Electric and Hydraulic Diagrams TTDEA-EN-01.pdf (10 Pages)
ZX70-5G Equipment Component Parts Catalog PDEA-E1-1.pdf (93 Pages)
3TNV 4TNV Series Workshop Manual EWADB-EN-02.pdf (357 Pages):
YANMAR Limited Warranty
Emission System Warranty
YANMAR Co., Ltd. Limited Emission Control System Warranty - USA Only
Safety Statements
Safety Precautions
Component Identification
Location of Labels
Emission Control Regulations
Emission Control Labels
The 97/68/EC Directive Certified Engines
Engine Family
Function of Major Engine Components
Main Electronic Control Components and Features
Function of Cooling System Components
Diesel Fuel
Engine Oil
Engine Coolant
Specifications
Principal Engine Specifications
Engine Service Standards
Tightening Torques for Standard Bolts and Nuts
Abbreviations and Symbols
Unit Conversions
Before You Begin Servicing
Introduction
Periodic Maintenance Schedule
Periodic Maintenance Procedures
Before You Begin Servicing
Introduction
Cylinder Head Specifications
Camshaft and Timing Gear Train Specifications
Crankshaft and Piston Specifications
Cylinder Block Specifications
Special Torque Chart
Special Service Tools
Measuring Instruments
2-Valve Cylinder Head
4-Valve Cylinder Head
Measuring and Adjusting Valve Clearance
Crankshaft and Camshaft Components
EGR system
Before You Begin Servicing
Introduction
Fuel System Specifications
Special Service Tools
Measuring Instruments
Fuel System Diagram
Fuel System Components
Fuel Injection Pump
Idle Sub Spring Adjustment
Checking and Adjusting Fuel Injection Timing
Fuel Injectors
Before You Begin Servicing
Introduction
Cooling System Diagram
Engine Coolant Pump Components
Engine Coolant System Check
Engine Coolant Pump
Before You Begin Servicing
Introduction
Oil Pump Service Information
Lubrication System Diagram
Checking Engine Oil Pressure
Trochoid Oil Pump
Trochoid Oil Pump
Trochoid Oil Pump
Before You Begin Servicing
Introduction
Specifications
Troubleshooting
Turbocharger Components
Turbocharger Component Functions
Washing Procedure
Periodic Inspection
Before You Begin Servicing
Introduction
Starter Motor Information
Starter Motor Specifications
Starter Motor Troubleshooting
Starter Motor Components
Starter Motor
Before You Begin Servicing
Introduction
Dynamo and Alternator Information
Alternator Specifications
Dynamo Specifications
Alternator Troubleshooting
Alternator Components
Alternator Wiring Diagram
Alternator Standard Output
Alternator
Dynamo Component Location
Dynamo Wiring Diagram
Operation of Dynamo
Dynamo Standard Output
Testing of Dynamo
Dynamo
Engines available with the electronic control system
Before You Begin Servicing
Introduction
Electronic Control System
Electric Wiring Precautions
Electrical Wire Resistance
Battery Cable Resistance
Electrical Wire Sizes - Voltage Drop
Conversion of AWG to European Standards
Special Service Tools
Troubleshooting By Measuring Compression Pressure
Quick Reference Table for Troubleshooting
Sales Handbook HO-EN019.pdf (790 Pages):
Type of work and Construction Machinery
The standards for assigning the Product Grades
1. Hydraulic Excavator
2. Wheel Loader
3. Giant Excavator
4. Rigid Dump Truck
5 Productivity Calculation
6. Operational Fuel Consumption
7. Glossary
ZX70-5G Engine Parts Catalog (Yanmar 4TNV98-AVHBW) EN JP.pdf (65 Pages):
CYLINDER BLOCK
GEAR HOUSING
FLYWHEEL HOUSING,OIL SUMP
CYLINDER HEAD,BONNET
INLET MANIFOLD
EXHAUST MANIFOLD
CAMSHAFT,DRIVING GEAR
CRANKSHAFT,PISTON
LUB.OIL SYSTEM
COOLING WATER SYSTEM
FUEL INJECTION PUMP
GOVERNOR
FUEL INJECTION VALVE
FUEL LINE
STARTING MOTOR
GENERATOR
ELECTRONIC CONTROL UNIT (ECU)
GASKET SET
ZX70-5G Parts Catalog PDEA-1-1 EN JP.pdf (363 Pages):
FRAME
FRAME (FUEL FEED PUMP)
COUNTERWEIGHT
COVER (1)
COVER (2)
COVER (3)
COVER (4)
ENGINE COVER
ENGINE COVER SUPPORT
RADIATOR DOOR
PUMP DOOR
UNDER COVER
ENGINE
ENGINE SUPPORT
MUFFLER
RADIATOR
WATER TANK
FUEL TANK
FUEL PIPING
FUEL FEED PUMP
AIR CLEANER PARTS
PRE-CLEANER
AIR CLEANER
ELEMENT (INNER)
PUMP DEVICE
PUMP DEVICE SUPPORT
CONTROL VALVE
CONTROL VALVE SUPPORT
OIL TANK
OIL TANK
SWING DEVICE
SHOCKLESS PARTS
SUCTION PIPING
DELIVERY PIPING
RETURN PIPING
DRAIN PIPING
MAIN PIPING (1)
MAIN PIPING (2)
MAIN PIPING (3)
MAIN PIPING (4)
MAIN PIPING (5)
MAIN PIPING (6)
PILOT PIPING (1)
PILOT PIPING (2)
PILOT PIPING (3)
PILOT PIPING (4)
PILOT PIPING (5)
PILOT PIPING (6)
PILOT PIPING (7)
PILOT PIPING (8)
PILOT PIPING (9)
ELECTRIC PARTS (1)
ELECTRIC PARTS (2)
ELECTRIC PARTS (3)
ELECTRIC PARTS (WITHOUT DISCONNECT SWITCH)
ELECTRIC PARTS (WITH DISCONNECT SWITCH)
WINDOW WASHER
CONTROLLER (ICX)
BATTERY
BOOM LIGHT (R)
BOOM LIGHT (R)(WITH LIGHT COVER)
BOOM LIGHT PARTS(L)
HORN
CAB
CAB GROUP
CAB MIRROR
CAB RUBBER
BRACKET FOR FIRE EXTINGUISHERS
CAB COVER
CONTROL LEVER (TRAVEL)
CONTROL LEVER (FRONT, SWING)
CONTROL PEDAL (RIGHT)
CONTROL PEDAL (LEFT)
FLOOR PLATE
CONSOLE
CONSOLE COVER
RIGHT COVER
RIGHT COVER
FLOOR PARTS
SEAT STAND (VINYL SEAT)
SEAT (VINYL)
LOCK LEVER
REAR COVER
REAR COVER PARTS
ELECTRIC PARTS (MONITOR)
RADIO
DUCT
FLOOR MAT
AIR-CONDITIONER (1)
AIR-CONDITIONER (2)
AIR-CONDITIONER (3)
AIR CONDITIONER (4)
HEATER PIPING
HEATER PIPING PARTS
TRACK FRAME
TRACK FRAME (LC)
GREASE-BATH SEAL
GREASE-BATH COVER
SWING BEARING
CENTER JOINT
CENTER JOINT PARTS
TRACK UNDER COVER
FRONT IDLER
UPPER ROLLER
LOWER ROLLER
LOWER ROLLER
TRACK ADJUSTER
TRACK-LINK (STANDARD TRACK)
TRACK-LINK (LC)
TRAVEL DEVICE
TRAVEL PIPING
TRAVEL MOTOR COVER
BOOM
BOOM PARTS (1)
BOOM PARTS (2)
BOOM PARTS (3)
ARM 1.62m
ARM 2.12m
ARM PARTS
A LINK
B LINK
BUCKET 0.28m3
BUCKET 0.28m3 (REINFORCEMENT)(25S TYPE)
BUCKET0.28m3 (REINFORCEMENT)(WITHHOOK)
BUCKET 0.33m3 (WITH HOOK)(25S TYPE)
BUCKET 0.33m3 (REINFORCEMENT)(WITH HOOK)(SIDE-PIN TOOTH)
FRONT PIPING
LUBRICATE PIPING
BOOM CYLINDER
ARM CYLINDER
BUCKET CYLINDER
TRACK FRAME (WITH BLADE)
CONTROL LEVER (BLADE)
PILOT VALVE (BLADE)
PILOT PIPING (BLADE)
BLADE
BLADE SUPPORT
BLADE CYLINDER
CENTER JOINT (WITH BLADE)
CENTER JOINT PARTS (WITH BLADE)
BLADE PIPING
BOOM (FOR EXTRA PIPING)
BOOM PARTS (FOR EXTRA PIPING)
ARM 1.62m (FOR EXTRA PIPING)
MAIN PIPING (BREAKER,CRUSHER)
PILOT PIPING (BREAKER,CRUSHER)
EXTRA PIPING (BOOM)
EXTRA PIPING (ARM 1.62m)
PLUG (WITHOUT HSB BREAKER PIPING)
HSB BREAKER PIPING
PLUG (WITH HSB BREAKER PIPING)
CONTROL PEDAL (BREAKER,CRUSHER)
BOOM (FOR EXTRA PIPING,ASIST PIPING)
ARM 1.62m (FOR EXTRA PIPING,ASIST PIPING)
ASSIST PIPING (BOOM)
ASSIST PIPING (ARM)
FLOW RATE SELECTOR PARTS (1)
FLOW RATE SELECTOR PARTS (2)
MAIN PIPING (ADD. GEAR PUMP)
MAIN PIPING (ADD. GEAR PUMP)(WITH SLOWRETER VALVE)
PILOT PIPING (ADD. GEAR PUMP)(HYDRAULIC TYPE CONTROL)
CONTROL PEDAL (HYDRAULIC TYPE CONTROL)
TOOLS [GENERAL EXPORT]
TOOLS [CHINA]
NAME-PLATE (1)[GENERAL EXPORT]
NAME-PLATE (2)[GENERAL EXPORT]
NAME-PLATE (3)[GENERAL EXPORT]
NAME-PLATE (1)[RUSSIA]
NAME-PLATE (2)[RUSSIA]
NAME-PLATE (3)[RUSSIA]
NAME-PLATE (1)[CHINA]
NAME-PLATE (2)[CHINA]
NAME-PLATE (3)[CHINA]
NAME-PLATE (BLADE OPERATION)
ZX70-5G ZX70LC-5G Operation Manual ENMDEA-1-7.pdf (290 Pages):
INTRODUCTION
INDEX
CONTENTS
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR'S STATION
OTHER DEVICE
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
ZX70-5G ZX70LC-5G Technical Manual (Operational Principle) TODEA-EN-01.pdf (206 Pages):
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Others (Upperstructure)
Group 7 Others (Undercarriage)
ZX70-5G ZX70LC-5G Technical Manual (Troubleshooting) TTDEA-EN-01.pdf (292 Pages):
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 1 Diagnosing Procedure
Group 2 Component Layout
Group 3 Troubleshooting A
Group 4 Troubleshooting B
Group 5 e-Service
Group 6 Air Conditioner
ZX70-5G ZX70LC-5G Workshop Manual WDEA-EN-00.pdf (428 Pages):
Group 1 Precautions for Disassembling and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleeding Air
Group 5 Pressure Release Procedure
Group 6 Preparation
Group 1 Upperstructure
Group 2 Undercarriage
Group 3 Front Attachment
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 8 Pump Device
Group 9 Control Valve
Group 10 Swing Device
Group 11 Pilot Valve
Group 12 Solenoid Valve
Group 13 Pilot Shut-off Valve
Group 14 Shockless Valve
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper and Lower Rollers
Group 7 Track
Group 1 Front Attachment
Group 2 Cylinder
