TCM Forklift FD160-2 to FD230-2 Service Manual Overview

 

Certainly! Here's a rewritten summary of the TCM Forklift FD160-2, FD180-2, FD200-2, and FD230-2 Service Manual (SEF-90SAE), originally published in 2003:

🛠️ TCM Forklift FD160-2 to FD230-2 Service Manual Overview

This comprehensive service manual covers the diesel-powered TCM forklift models FD160-2, FD180-2, FD200-2, and FD230-2. Designed for service engineers and maintenance personnel, it provides detailed information on the structure, operation, and maintenance of these heavy-duty forklifts.

🔧 Key Specifications

• Rated Load Capacity:

  • FD160-2: 16,000 kg (35,280 lbs)

  • FD180-2: 18,000 kg (39,690 lbs)

  • FD200-2: 20,000 kg (44,100 lbs)

  • FD230-2: 23,000 kg (50,715 lbs)

• Load Center: 900 mm (35.4 in)

• Lifting Height: 3,000 mm (118.1 in)

• Mast Tilting Angle (Front/Rear): 6° / 12°

• Fork Lifting Speed (Unloaded/Loaded):

  • FD160-2: 400 / 330 mm/s

  • FD180-2: 310 / 290 mm/s

  • FD200-2: 260 / 285 mm/s

  • FD230-2: 260 / 240 mm/s

• Traveling Speed (Forward & Reverse):

  • 1st Gear: 7.5–8.0 km/h (4.7–5.0 mph)

  • 2nd Gear: 14.5–15.5 km/h (9.0–9.6 mph)

  • 3rd Gear: 32.0–34.0 km/h (19.9–21.1 mph)

• Minimum Turning Radius: 5,000–5,350 mm (196.9–210.6 in)

• Overall Dimensions:

  • Length (Including Forks): 7,165–7,990 mm (282.1–314.6 in)

  • Width: 2,970–3,060 mm (116.9–120.5 in)

  • Height: 3,290–3,580 mm (129.5–140.9 in)Machinio+10allmachines.com+10Scribd+10Yinqie Machine+9Scribd+9Scribd+9

⚙️ Major Components Covered

1. Engine: Details on the diesel engine specifications, maintenance procedures, and troubleshooting.

2. Drive Unit: Information on the transmission system, including the automatic transmission with ATC unit for improved safety and controllability.

3. Drive Axle: Insights into the axle assembly and maintenance guidelines.

4. Brake System: Description of the front-wheel disk brake system with booster, including specifications for air pressure, cylinder dimensions, and brake components.

5. Steering System: Overview of the power steering mechanism and its components.

6. Hydraulic System: Hydraulic circuit diagrams, inline filter placements, and maintenance instructions.

7. Load Handling System: Specifications of the two-stage telescopic mast, fork dimensions, and lifting capabilities.

8. Electric Wiring: Electrical schematics and wiring diagrams for troubleshooting and repairs.Scribd

This manual serves as an essential resource for ensuring the optimal performance and longevity of TCM's heavy-duty forklift models. It emphasizes safety, efficiency, and reliability in maintenance practices.

Download here